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DIY fresh air delivery respirator

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  • DIY fresh air delivery respirator

    Been looking into fresh air delivery systems. There are a couple complete systems from HobbyAir and Breath-cool that start at about $350 but wind up between $550 and $700 after you add in longer hose and full face respirators. These systems are based on a small turbine driven motor (think vacuum cleaner) that supplies HVLP fresh air to the respirator with positive pressure. They are the only safe approach when spraying two part ISO paints but can be used for a bunch of other stuff like welding, sanding, woodworking, etc. The idea is you place the motor in a fresh air area and it delivers it through the hose to your mask. These entry level systems look like this




    The next step up uses a better motor, air pump and filtration, but idea is basically the same. The standard workhorse seems to be an Allegro A-750 that costs well over $1,000s and looks like this



    I've looked around for different brands and models but they all seem to "look" identical. After some research it seems they all are based upon a GAST 1023 carbon vane vacuum pump with 1/2 to 3/4 HP motors.

    There are a ton of used GAST pumps on e-bay ranging from about $100 to well over $1,000. The ones at the lower price are really beaten up or sold not working for parts.

    I found a BRAND new pump with 1/2 HP motor that had an original asking price of about $625 that was just cut to $435 with free shipping. To my great surprise, my $250 offer was accepted!!!! So now I'm in a fresh air supply building mission. Here is a picture of my new pump:



    Looks like it is set up as a vacuum pump and has some sort of muffler on it that I won't be using...

    Found a parts manual for the Allegro A-750 and obtained part numbers for the critical elements: 50 micron intake filter assembly, 0.5 micron HEPA exaust filter assembly, intake and exhaust filters, the pressure gauge and pressure relief valve. After some searching was able to source these as well on Ebay for $183 shipped. Figure $25 for fittings and I now have the same air supply pump that is sold for about $950 by itself for $450.

    I'm now looking into a breathable air line hose in the 75' - 100' range and respirator mask. I figure I should be able to get these for under $250. The hose is surprisingly expensive because it has to be rated for breathable air. Apparently regular compressor hose gives off toxins which you don't want to be pushing down your lungs, LOL...

  • #2
    Your crazy lol!
    I bought my sons out of state.

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    • #3
      So I've been told...

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      • #4
        Originally posted by Cgrutt View Post
        So I've been told...
        That's why I like you!
        I bought my sons out of state.

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        • #5
          Originally posted by Cgrutt View Post
          Looks like it is set up as a vacuum pump and has some sort of muffler on it that I won't be using...
          I'll buy the muffler off you if you want to get rid of it. My vacuum pump only has a makeshift attenuator that doesn't work so well.
          NRA Life Member
          NRA Basic Rifle Instructor
          www.unconvictedfelon.com
          www.facebook.com/blackcoyotesrt

          I was thinking of his cannon.

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          • #6
            You kids and your vaping! tsk tsk tsk

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            • #7
              Originally posted by WARFAB View Post

              I'll buy the muffler off you if you want to get rid of it. My vacuum pump only has a makeshift attenuator that doesn't work so well.

              I'm not actually sure that's what it is but its yours if you want it. Believe it's 3/8" fittings. PM me your address and I'll send it to you after I get it.

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              • #8
                Well, didn't save as much as I thought I would, but... totally psyched at how this will (should, ha) turn out. Saving about $400 over a similar commercial model but, in many ways, mine will be better spec'd. Wound up costing me just over $900 all in. All parts are on order. Went with:

                100' 3M 1/2" hose which is significantly better than the one that comes with Allegro model (namely 1/2" vs 3/8" for better air flow and made from non-toxic rubber vs. PVC which is more flexible)

                Got both full face and half face 3M respirators -- can change depending on job and also use with filter elements if necessary.

                Stainless steel and brass fittings throughout.

                Will post pic when I get it assembled.

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                • #9
                  What are you going to be using it for?
                  I bought my sons out of state.

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                  • #10
                    Mostly spraying paint/clear finishes but now that I have it will use it for other projects too such as sanding and welding or if I'm working with chemicals that have bad fumes (acetone, lacquer thinner, etc.). Definitely overkill for what I'll be doing with it but what's a tool junkie to do?

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                    • #11

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                      • #12
                        Acetone fumes are bad for you? That might explain a few things.
                        NRA Life Member
                        NRA Basic Rifle Instructor
                        www.unconvictedfelon.com
                        www.facebook.com/blackcoyotesrt

                        I was thinking of his cannon.

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                        • #13
                          Hey WARFAB send me your address. I'm supposed to get pump on Monday. Be happy to send you the muffler as I won't be using it.

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                          • #14
                            Originally posted by Cgrutt View Post
                            Let's cook!!
                            I could be wrong...it's happened before and it'll happen again.

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                            • #15
                              Originally posted by Jimbo_79 View Post

                              Let's cook!!
                              Let's cook b itch!

                              FTFY

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